CQE practice question 2 of 25

In a failure mode and effects analysis (FXIEA). the focus should be on

Full set: 175 questions

Domain Product, Process, and Service Design

Answer options
A: classifying as failures those items with risk priority numbers greater than 100
B: creating flowchans for the items with high risk priority number or occurrence values
C: implementing corrective action on items that have high alpha risk values
D: implementing corrective action on items that have high risk priority number or severity values Correct answer
Correct Answer:
D. implementing corrective action on items that have high risk priority number or severity values
Explanation

The primary objective of a Failure Mode and Effects Analysis (FMEA) is to proactively identify and mitigate potential risks in a product or process. Prioritization of these risks for action is a key step. This is accomplished using the Risk Priority Number (RPN), which is calculated as Severity × Occurrence × Detection. Items with the highest RPNs are typically addressed first. However, a critical rule in FMEA is that any failure mode with a high Severity rating (e.g., a 9 or 10, indicating a potential safety hazard or regulatory non-compliance) must be given special attention and considered for corrective action, regardless of its overall RPN. Therefore, the focus for implementing action is on items with either high RPNs or high Severity values.

Why Incorrect

A. Using an arbitrary RPN threshold (e.g., >100) is a discouraged practice; prioritization should be relative and must consider high severity independently.
B. Flowcharts are process definition tools typically created before an FMEA is conducted, not as a corrective action for high-risk items.
C. Alpha risk (Type I error) is a concept from statistical hypothesis testing and is not a metric used within the FMEA methodology.

References

1. Laman, S. A., & Burke, S. E. (Eds.). (2017). The Certified Quality Engineer Handbook (4th ed.). ASQ Quality Press. In Chapter 19, "Risk Management Tools," it is stated, "The RPN is used to prioritize the failure modes... Special attention is given to high severity rankings" (p. 258). This supports prioritizing based on both high RPN and high severity.

2. Stamatis, D. H. (2003). Failure Mode and Effect Analysis: FMEA from Theory to Execution (2nd ed.). ASQ Quality Press. The author emphasizes, "A high severity rating of 9 or 10 is a flag for special attention regardless of the RPN. The team must give special consideration to these items for corrective action" (p. 101).

3. Automotive Industry Action Group (AIAG) & Verband der Automobilindustrie (VDA). (2019). FMEA Handbook (1st ed.). In the modern FMEA approach, the Action Priority (AP) methodology replaces RPN thresholds. The AP tables (pp. 103-105) demonstrate that any failure mode with a Severity of 9 or 10 automatically results in a High or Medium action priority, mandating consideration for action, which reinforces the principle of focusing on high severity.

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