CLSSGB-001 practice question 4 of 30
The use of Kanbans work best with pull systems for determining the timing of which products or services are produced.
Full set: 200 questionsThe statement is correct. Kanban is a scheduling and signaling system that is a fundamental component of a pull-based production environment. In a pull system, production is not based on forecasts but is triggered by actual demand from a downstream process. The Kanban (which can be a physical card, an empty bin, or an electronic signal) serves as the authorization for an upstream process to produce or move a specific item. This mechanism ensures that work is "pulled" through the system only as needed, directly linking production timing to consumption. This prevents overproduction, a core waste identified in Lean methodologies, making Kanban an ideal tool for implementing pull systems.
B. False: This is incorrect. Kanban is not just compatible with pull systems; it is the primary mechanism used to implement and manage them. The core function of a Kanban signal is to authorize production in response to demand, which is the definition of a pull system.
1. Ohno, T. (1988). Toyota Production System: Beyond Large-Scale Production. Productivity Press. In Chapter 2, Ohno describes Kanban as the "autonomic nerve" of the production line, enabling the Just-In-Time (JIT) and pull system by communicating what is needed, when it is needed, and in what amount.
2. MIT OpenCourseWare. (2005). 16.852J / ESD.62J Integrating the Lean Enterprise, Lecture 5: Value Stream Mapping. Massachusetts Institute of Technology. Slide 21 explicitly defines a pull system as one where "Production is authorized by a 'kanban' from a downstream customer."
3. Sugimori, Y., Kusunoki, K., Cho, F., & Uchikawa, S. (1977). Toyota production system and kanban system: Materialization of just-in-time and respect-for-human system. International Journal of Production Research, 15(6), 553-564. The paper's abstract and Section 3 (p. 556) detail how the Kanban system is the operational tool used to achieve Just-In-Time production, which is inherently a pull system. DOI: https://doi.org/10.1080/00207547708943149.
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